Tuesday, December 4, 2018

Boring-head lathe tailstock adapter (MT3)

I bought a boring head that takes a threaded 1 1/2" - 18 tpi adapter. I wanted a MT3 adapter so I could put it in the lathe tailstock. Because I'm "frugal" I opted to make it myself. 

  • I used a 1" mild steel piece for the taper and a 2nd piece welded on for the large threaded portion. I failed to take a picture at that point, but I turned an alignment nub on the end of the rod that matched center drill on ~2 diameter x 2" larger rod. 
  • Using that alignment, I welded them together.

This is where the pictures start, 2 rods welded together and roughed out:

1.5-18" threads cut:

The weld looks terrible. Either I was having shielding gas problems, or the 2" diameter stock is a leaded free machining stock, or ????
The final product:

I turned the taper by setting the compound angle to match an existing MT3 part and only advancing via the compound feed.

Monday, December 3, 2018

Bosh mid-drive chainring tool

Bosch mid-drive e-bikes use a goofy Bosch proprietary wrench to hold the front chainring on.
Rather than spend $60 on a tool I used $4K worth of machine tools to make my own.

I traced what was needed onto paper, and then transferred that to a steel slug. The milling was done manually and largely by eye. The final fit required a lot of filing. Since then, I've acquired a rotary table, so would be able to by much more accurate.





A bell for the holidays

At some point since my daughter was born I ended up binge watching all of youtube. I was inspired by Torbjörn Åhman's bell he shows here: https://www.youtube.com/watch?v=2xfND9OWKiM
Here I present my version. I basically followed his method, save I used the edge of the anvil rather than a power hammer.



I will be making a guillotine style fuller after doing this on the edge of the anvil. I anticipate the fuller will be much easier to keep aligned.

Spring fuller

This is a spring fuller made from 3/8" mild steel, mig welded to a 3" length of 1" square stock.

The loopy part was hammered to about 2/3 the thickness of the round bar to make it more springy.
I've been using it for at least a year now, and tt has worked well. The work facing parts have held up. The hammered on surface has started to deform from repeated whacking.

Allen wrench "roll"

I got a set of new Allen wrenches that came without a tool roll. I don't like the stand up type of tool holders, as I tend to take my tools to where I am working.

The side and top flaps snap down to keep the wrenches from falling out.
Each pocket is separate cut of fabric that was serged and then top stitched as a pile.




Next time, I would make the extra fabric in the middle larger so that it folds flat. As it is, it's sort of ghetto looking. But hey, it works.

Thursday, October 12, 2017

There, I fixed it

When I bought my motorcycle, it came with awesome aluminium side boxes. The one on the left had a small hole that the previous owner had patched with jbweld, and it looked OK. But, I've had the bike for 7 years, and dropped it a few times, and it stopped keeping water out.
So, I bought a bottle of pure Argon for my mig welder, and a spool of aluminium wire and "there, I fixed it."
As it was

After grinding all of the jbweld and paint away from the damaged area.

After filling in the holes and re-shaping it with a flap disc sander.

Add a light to a weehoo

I made a bracket to mount a cygolight rear light onto a weehoo.
It was fairly easy. It's just a 5/8" by ~ 4 inch piece of aluminium with 4 holes drilled, two for the reflector and two for the light mount.